Ceramic Lined Pipe Engineering Cost Reduced by 20-30%

Product Description

Huazhan Composite Ceramic Steel Pipe

Product Description

Composite ceramic steel pipe is a new type of composite material with international advanced level that was successfully developed and industrialized in the national "863" high-tech technology plan. The product is manufactured by the self-propagating high-temperature synthesis method (SHS), which uses the aluminothermic reaction to exothermicly melt the reactants, and separates Al2O3 and Fe under the action of centrifugal force. The composite tube is corundum ceramic (AL2O3) layer from the inside to the outside, Transition layer and steel pipe layer. The corundum ceramic layer is a dense corundum ceramic formed at a high temperature above 2000 ℃to form a firm metallurgical bond with the steel pipe through the transition layer. 

Feature: 
It has good corrosion resistance, wear resistance, high strength, toughness, and strong resistance to mechanical shock and thermal shock. comprehensive performance. And can carry out turning, grinding and welding and other processing. So far, no composite material has such excellent comprehensive properties.

Ceramic-lined composite straight tube parameters
Number	pipe diameter	pipe wall thickness	Wear-resistant layer thickness	Number	pipe diameter	pipe wall thickness	Wear-resistant layer thickness
1	68	8	4	18	168	8	4
		10	4			10	4
2	70	8	4	19	180	8	4
		10	4			10	4
3	73	8	4	20	194	8	4
		10	4			10	4
4	76	8	4	21	203	8	4
		10	4			10	4
5	83	8	4	22	219	10	4
		10	4			12	5
6	89	8	4	23	245	10	4
		10	4			12	5
7	95	8	4	24	273	10	4
		10	4			12	5
8	102	8	4	25	299	10	4
		10	4			12	5
9	108	8	4	26	325	12	5
		10	4			14	6
10	114	8	4	27	351	12	5
		10	4			14	6
11	121	8	4	28	377	12	5
		10	4			14	6
12	127	8	4	29	402	12	5
		10	4			14	6
13	133	8	4	30	426	12	5
		10	4			14	6
14	140	8	4	31	480	12	5
		10	4			14	6
15	146	8	4	32	500	12	5
		10	4			14	6
16	152	8	4	33	530	12	5
		10	4			14	6
17	159	8	4	34	630	12	5.5
		10	4			14	6

Support customization of various sizes. 
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Advantages:
1. Good wear resistance.
2. Low running resistance.
3. The project cost is low; the ceramic-lined composite steel pipe is light in weight and has a longer service life, thereby reducing the support and hanger costs, the handling costs, and the average investment. The total engineering cost of the ceramic composite pipe is equivalent to that of the cast stone pipe, and the engineering cost is reduced by 20-30% compared with the wear-resistant steel pipe.
4. Anti-corrosion and anti-scaling.
5. Good temperature resistance: The ceramic-lined composite steel pipe can operate normally for a long time in the temperature range of -50 ~ 900 °C, and the material linear expansion coefficient is 6 ~ 8 × 10-6 °C.
6. Easy installation and construction: the product is light in weight, can save 20-30% of steel compared with other pipes with the same inner diameter, and has good comprehensive properties such as heat resistance and mechanical impact resistance, and can be connected by welding, flanges, etc. It is convenient for construction and installation and can reduce installation costs.

Application

Ceramic lined pipes are commonly used in industrial applications where the pipeline is exposed to harsh conditions, such as in mining, power generation, oil and gas, and chemical processing. The ceramic lining provides exceptional wear resistance, protecting the underlying steel or cast iron pipe from premature failure due to abrasion or corrosion.

In addition to their excellent wear properties, ceramic lined pipes may also provide benefits such as improved flow rates, reduced downtime, and lower maintenance costs. They may also be used in applications where hygiene is important, as the ceramic lining is non-toxic and does not react with most chemicals.

Ceramic lined pipes may be manufactured in various sizes and shapes, including elbows, tees, and reducers, to meet the specific requirements of each application. The ceramic lining may be adhered to the inner surface of the pipe using specialized adhesives, and may be installed using conventional welding or mechanical joining techniques.

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