High Compaction Density Ceramic Tile Lined Tube for Operation Pipeline of Coal Preparation Plant

• Customization: Available
• Standard: GB
• Application: Loader, Construction Machinery, Metallurgical Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard
• Type: Wear Resistant Pipe
• Raw Material: 95%Al 2o3
• Lining Ceramic Layer Thickness: 4-25mm
• Maximum Abrasion Impact Strength: 1.6MPa
• Density: 3.62g/cm3
• Thermal Conductivity: 20W/M.K
• Trademark: Huazhan
• Origin: Shanxi, Taiyuan, Yingze
• Production Capacity: 5000ton/Year

Product Description

 

Huazhan Ceramic Patch Wear-resistant Straight Tube

Product Description

Alumina ceramics is a ceramic material with more than 95% AL2O3 as the main raw material and corundum (α-AL2O3) as the main crystal phase.

It has high mechanical strength, high hardness, high insulation resistance at high temperature, chemical corrosion resistance and thermal conductivity. Good and other excellent comprehensive technical performance, high density, low wear, impact resistance product performance characteristics, smooth surface and convenient construction, mainly used in wear-resistant linings of equipment in coal, coal preparation, steel, mines, thermal power plants and other industries, especially suitable It is widely used in heavy medium coal conveying pipelines of coal preparation plants, conveying channels of mines and wharves, discharge ports of spiral pipes of falling troughs and dust equipment, etc.

Specification	Outer diameter	Inside diameter	Wall thickness	Steel pipe thick
DN80	112~132	80	10~14	6~12
DN100	132~152	100	10~14	6~12
DN125	157~177	125	10~14	6~12
DN150	182~202	150	10~14	6~12
DN200	236~264	200	10~20	6~12
DN250	286~314	250	10~20	6~12
DN300	336~364	300	10~20	6~12
DN350	386~414	350	10~20	6~12
DN400	436~464	400	10~20	6~12
DN450	486~514	450	10~20	6~12
DN500	542~584	500	15~30	6~12
DN600	642~684	600	15~30	6~12
DN700	742~784	700	15~30	6~12
DN800	842~884	800	15~30	6~12
DN900	942~984	900	15~30	6~12
DN1000	1046~1088	1000	15~30	8~14
DN1200	1246~1288	1200	15~30	8~14
DN1400	1446~1488	1400	15~30	8~14
DN1600	1646~1688	1600	15~30	8~14
DN1800	1846~1888	1800	15~30	8~14
DN2000	2046~2088	2000	15~30	8~14
Note: customized according to customer needs.

Advantages:

1. Unique attachment technology
Our company has developed and developed "three insurances": the advanced technology of British Morocco Hi-Tech has been introduced, and the arched principle design is used to customize various radian buckle-groove self-locking arc ceramics according to the size of various pipe diameters. sheet to ensure that there is no gap between the ceramic and the tube wall. It completely solved the problem of ceramic falling off and filled the domestic blank. Currently applying for the National Spark Program project. The ceramic piece forms a 360-degree mechanical self-supporting structure (it will not fall off without glue). The ceramic piece is close to the inner wall of the steel pipe. The flakes will not fall off. The gap between the ceramic piece and the inner wall of the steel pipe is filled with special adhesive glue that is wear-resistant and heat-resistant, which plays a double protection. Make sure that the ceramic piece does not fall off permanently.
2. High-precision tile cutting
The maximum angle of the elbow is designed to be no more than 15 degrees. The parameters such as the width, corner taper and angle of the ceramic block are designed by CAD, and the ceramic block is accurately cut by the diamond cutting blade. The gap between the tiles in the direction of material flow is less than 0.5mm. The gap between the tiles in the vertical direction of the material flow shall not be greater than 1mm, and the level difference between adjacent tiles shall not exceed 1mm.
3. Can withstand harsh working conditions
The alumina ceramics produced by our company are made of high-purity, ultra-fine, single and narrow particle size, high-quality alumina powder treated by spray drying and granulation as raw materials, scientific formula component design and optimized sintering process. The green body only needs to be sintered at a temperature of 1520°C to make the material fully dense, and the lower sintering temperature ensures that the material has a fine-grained structure and solves the problem of deformation.
4. Service life: 5 years for straight pipe packages and 3 years for curved pipe packages under normal conditions.
The alumina ceramic material is selected with high hardness and good wear resistance. The large thickness ceramic block is used as the lining, and the thickness of the lining ceramic layer has two specifications of 4-25mm, which is much larger than the thickness of 3mm and 5mm of the ceramic layer of the general small ceramic sheet and the centrifugal composite casting pipe, so the service life is very long. Under normal working conditions, the service life of the lining with a thickness of 15mm can reach more than 15 to 20 years, and the service life of the lining with a thickness of 25mm can reach more than 30 years.
5. Easy to install
The outer steel shell (material: Q235, thickness of 6-12mm) is lined with a ceramic layer, and the elbow structure is a shrimp joint. The port connection form can adopt various forms according to different design requirements. The elbow has the advantages of light weight, small volume and on-site construction. Good solderability and other advantages
6. High hardness
The HRC of alumina ceramics is greater than or equal to 85, and its hardness is second only to diamond, far exceeding the hardness of wear-resistant steel and stainless steel.
7. Wear resistance
Alumina ceramics use a unique formula of alumina added with a variety of wear-resistant materials, dry pressing, high density, high toughness, high wear resistance and other characteristics. Tested by the Shanghai Institute of Silicate, Chinese Academy of Sciences, the wear resistance of the wear-resistant ceramics produced by our company is 266 times that of manganese steel and 171.5 times that of high-chromium cast iron.
8. Corrosion resistance and high temperature resistance
Alumina ceramics are inorganic oxides with extremely high molecular structure stability, no electrochemical corrosion, and are resistant to corrosion by various acids, alkalis, salt solutions and organic substances. Ceramic temperature resistance up to 1000 ºC.
9. Good self-lubrication, not easy to scale
Alumina ceramics have good self-lubrication and non-adhesion, the roughness is only 1/6 of that of steel pipes, and the flow resistance is small. Its inner diameter design can be reduced by about 15% compared with steel pipes.
10. Impact resistance
The wear-resistant ceramics produced by our company introduce Cr2O3 and TiO2, which are very similar to the lattice of alumina, and add imported ZnO whiskers to form a solid solution with alumina during the sintering process, which can refine the crystal. Due to the high price of this raw material, other domestic manufacturers have not adopted this formula. Our company's wear-resistant ceramic fracture toughness KIC≥4.8Mpa/m2
11. Bonding firmly
In the bonding of ceramic lining plate and steel plate, we use imported special adhesive. The product has the characteristics of strong adhesion, good heat resistance, acid and alkali resistance, corrosion resistance and aging resistance. As a special adhesive for ceramic linings of our company, it has been used by hundreds of customers in the past ten years, and the reliability is very good. So far, there is no case of product falling off. The maximum temperature resistance of special glue is 1000 ºC.
12.light weight, easy to connect
Its density is 3.62g/cm3, which is only one third of that of steel, which reduces the self-weight of the pipeline. There are many ways to connect: flanges, looper flanges, quick connectors, welding.

Application

Pulverized coal conveying system of thermal power plant, dry ash conveying pipe ,Coal coal system of thermal power plant,Other powder pneumatic conveying systems Hydraulic slag conveying system and slurry transportation with large particle size.

Packaging & Shipping

Company Profile

Shanxi Huazhan Wear-resistant Material Technology Co., Ltd. is located in Gudan Industrial Park, Taiyuan City, Shanxi Province. Covering an area of 25,000 square meters, there are more than 80 engineering and technical personnel.

In the past 20 years, we have been committed to the customization, production and service of wear-resistant steel products, professionally providing solutions for wear-resistant products in industries such as electric power, metallurgy, mining, steel mills, petrochemicals, and new energy. A major breakthrough has been made; advanced production technology has been introduced, the monthly output of wear-resistant pipes is 1,300 tons, and advanced testing equipment is equipped. Our products involve more than 110 varieties in 12 categories, and we are currently the largest manufacturer of wear-resistant pipe fittings in China.

The company has an independent research and development design team, 70% of the front-line employees have 10 years of casting experience, the products have passed the ISO9001 quality system certification, and have a number of invention patents.

Huazhan has always pursued the enterprise management policy of "quality first, reputation first", strictly controlled quality, and formed a strict quality control mechanism and a reliable quality assurance operation system. Because of reliable product quality, honest business philosophy, and scientific technical effects, it has won the trust of users, and the scale of the enterprise is developing rapidly. The products are sold to engineering projects in 31 regions across the country, and are widely used in mines, power generation, chemicals, etc. project.

Certification:

Projects:
Why Choose Us
1.One-Stop EPR Contracting Service
From design to delivery, worry-free throughout the entire process.

2.Efficient Sorting System Design
With just an idea or a drawing, we can complete the system diagram and flowchart.

3.Free Technical Consultation
Providing cutting-edge industry technology, allowing customers to enjoy top-notch services for free.

4.Dedicated Technical Team
Each project is equipped with a dedicated team to ensure professional support.

5.Production Capacity Of Main Products
Self-propagating pipe:
DN100~200mm, daily output is about 19500kg ; DN250~350mm, daily output is about 45000kg ; DN400~500mm, daily output is about 66000kg.
Ceramic patch pipe:
DN100~200mm, daily output is about 2700kg; DN250~350mm, daily output is about 4500kg; DN400~500mm, daily output is about 7500kg.

6.Strict Quality Control and After-Sales Service
High-standard quality control with a 3-month product warranty for peace of mind.

Trust Huazhan For Excellence!

Service:

* Provide 7 * 24-hour service. Feel free to contact us by phone, email, instant messaging and social media.
* After receiving your inquiry, reply within 8 hours, and provide the price plan within 24 hours.

* Review and monitor project details and progress at no cost by a professional team of sales, engineers
and QC personnel.
* In the cost, production, inspection, packaging, delivery and other aspects to provide a full range of intimate services.
* Provides professional support and assurance at all stages of sales.

FAQ

Q: What is your mode of transportation?
A: Shipping, shipping

Q:Why is your price higher than others?
A: Because the quality of the products must be guaranteed, the raw materials we use are all of high quality and strictly controlled. We cannot achieve the lowest price, but we will ensure that the quality is passed. So there will be differences in prices. The quality of raw materials differs greatly in price.

Q:Can it be made in strict accordance with the caliber, specification and length provided by me?
A: General conventional products are implemented according to standard specifications, and non-conventional products can be customized.

Q: I have a large demand, can I offer a discount?
A: Yes, depending on your specific needs, large quantities can be discounted.

 

Q:Whether you could make our brand on your products?

A: Yes. We can print your Logo on both the products and the packages if you can meet our MOQ.

Q:Whether you could make your products by our color?
A:Yes, The color of products can be customized if you can meet our MOQ.

Q: How to guarantee the quality of your products?A: Strict detection during production ; Strict sampling inspection on products before shipment and intact product packaging ensured.