Customized Anti-Wear Alumina Ceramic Lined Composite Steel Pipe Elbow

Product Description

 

 

Huazhan Ceramic Wear-resistant Straight Tube

Product Description

Composite ceramic steel pipe is a new type of composite material with international advanced level that was successfully developed and industrialized in the national "863" high-tech technology plan. The product is manufactured by the self-propagating high-temperature synthesis method (SHS), which uses the aluminothermic reaction to exothermicly melt the reactants, and separates Al2O3 and Fe under the action of centrifugal force. The composite tube is corundum ceramic (AL2O3) layer from the inside to the outside, Transition layer and steel pipe layer. The corundum ceramic layer is a dense corundum ceramic formed at a high temperature above 2000 ºCto form a firm metallurgical bond with the steel pipe through the transition layer.
Feature:

It has good corrosion resistance, wear resistance, high strength, toughness, and strong resistance to mechanical shock and thermal shock. comprehensive performance. And can carry out turning, grinding and welding and other processing. So far, no composite material has such excellent comprehensive properties.

 

Ceramic Lined Composite Straight Tube Parameters
Number	pipe diameter	pipe wall thickness	Wear-resistant layer thickness	Number	pipe diameter	pipe wall thickness	Wear-resistant layer thickness
1	68	8	4	18	168	8	4
		10	4			10	4
2	70	8	4	19	180	8	4
		10	4			10	4
3	73	8	4	20	194	8	4
		10	4			10	4
4	76	8	4	21	203	8	4
		10	4			10	4
5	83	8	4	22	219	10	4
		10	4			12	5
6	89	8	4	23	245	10	4
		10	4			12	5
7	95	8	4	24	273	10	4
		10	4			12	5
8	102	8	4	25	299	10	4
		10	4			12	5
9	108	8	4	26	325	12	5
		10	4			14	6
10	114	8	4	27	351	12	5
		10	4			14	6
11	121	8	4	28	377	12	5
		10	4			14	6
12	127	8	4	29	402	12	5
		10	4			14	6
13	133	8	4	30	426	12	5
		10	4			14	6
14	140	8	4	31	480	12	5
		10	4			14	6
15	146	8	4	32	500	12	5
		10	4			14	6
16	152	8	4	33	530	12	5
		10	4			14	6
17	159	8	4	34	630	12	5.5
		10	4			14	6

Ceramic lined pipes are commonly used in industrial applications where the pipeline is exposed to harsh conditions, such as in mining, power generation, oil and gas, and chemical processing. The ceramic lining provides exceptional wear resistance, protecting the underlying steel or cast iron pipe from premature failure due to abrasion or corrosion.

In addition to their excellent wear properties, ceramic lined pipes may also provide benefits such as improved flow rates, reduced downtime, and lower maintenance costs. They may also be used in applications where hygiene is important, as the ceramic lining is non-toxic and does not react with most chemicals.

Ceramic lined pipes may be manufactured in various sizes and shapes, including elbows, tees, and reducers, to meet the specific requirements of each application. The ceramic lining may be adhered to the inner surface of the pipe using specialized adhesives, and may be installed using conventional welding or mechanical joining techniques.

Related Products

Ceramic patch lining wear-resistant pipe

Our Advantages

1. Good wear resistance.
2. Low running resistance.
3. The project cost is low; the ceramic-lined composite steel pipe is light in weight and has a longer service life, thereby reducing the support and hanger costs, the handling costs, and the average investment. The total engineering cost of the ceramic composite pipe is equivalent to that of the cast stone pipe, and the engineering cost is reduced by 20-30% compared with the wear-resistant steel pipe.
4. Anti-corrosion and anti-scaling.
5. Good temperature resistance: The ceramic-lined composite steel pipe can operate normally for a long time in the temperature range of -50 ~ 900 °C, and the material linear expansion coefficient is 6 ~ 8 × 10-6 °C.
6. Easy installation and construction: the product is light in weight, can save 20-30% of steel compared with other pipes with the same inner diameter, and has good comprehensive properties such as heat resistance and mechanical impact resistance, and can be connected by welding, flanges, etc. It is convenient for construction and installation and can reduce installation costs.

Company Profile

 

Shanxi Huazhan Wear-resistant Material Technology Co., Ltd. is located in Gudan Industrial Park, Taiyuan City, Shanxi Province. Covering an area of 25,000 square meters, there are more than 80 engineering and technical personnel.

In the past 20 years, we have been committed to the customization, production and service of wear-resistant steel products, professionally providing solutions for wear-resistant products in industries such as electric power, metallurgy, mining, steel mills, petrochemicals, and new energy. A major breakthrough has been made; advanced production technology has been introduced, the monthly output of wear-resistant pipes is 1,300 tons, and advanced testing equipment is equipped. Our products involve more than 110 varieties in 12 categories, and we are currently the largest manufacturer of wear-resistant pipe fittings in China.

The company has an independent research and development design team, 70% of the front-line employees have 10 years of casting experience, the products have passed the ISO9001 quality system certification, and have a number of invention patents.

Huazhan has always pursued the enterprise management policy of "quality first, reputation first", strictly controlled quality, and formed a strict quality control mechanism and a reliable quality assurance operation system. Because of reliable product quality, honest business philosophy, and scientific technical effects, it has won the trust of users, and the scale of the enterprise is developing rapidly. The products are sold to engineering projects in 31 regions across the country, and are widely used in mines, power generation, chemicals, etc. project.

Certification:
Why Choose Us
1.One-Stop EPR Contracting Service
From design to delivery, worry-free throughout the entire process.

2.Efficient Sorting System Design
With just an idea or a drawing, we can complete the system diagram and flowchart.

3.Free Technical Consultation
Providing cutting-edge industry technology, allowing customers to enjoy top-notch services for free.

4.Dedicated Technical Team
Each project is equipped with a dedicated team to ensure professional support.

5.Production Capacity Of Main Products
Self-propagating pipe:
DN100~200mm, daily output is about 19500kg ; DN250~350mm, daily output is about 45000kg ; DN400~500mm, daily output is about 66000kg.
Ceramic patch pipe:
DN100~200mm, daily output is about 2700kg; DN250~350mm, daily output is about 4500kg; DN400~500mm, daily output is about 7500kg.

6.Strict Quality Control and After-Sales Service
High-standard quality control with a 3-month product warranty for peace of mind.

Trust Huazhan For Excellence!

Service:

* Provide 7 * 24-hour service. Feel free to contact us by phone, email, instant messaging and social media.
* After receiving your inquiry, reply within 8 hours, and provide the price plan within 24 hours.

* Review and monitor project details and progress at no cost by a professional team of sales, engineers
and QC personnel.
* In the cost, production, inspection, packaging, delivery and other aspects to provide a full range of intimate services.
* Provides professional support and assurance at all stages of sales.

FAQ

Q: What is your mode of transportation?
A: Shipping, shipping

Q:Why is your price higher than others?
A: Because the quality of the products must be guaranteed, the raw materials we use are all of high quality and strictly controlled. We cannot achieve the lowest price, but we will ensure that the quality is passed. So there will be differences in prices. The quality of raw materials differs greatly in price.

Q:Can it be made in strict accordance with the caliber, specification and length provided by me?
A: General conventional products are implemented according to standard specifications, and non-conventional products can be customized.

Q: I have a large demand, can I offer a discount?
A: Yes, depending on your specific needs, large quantities can be discounted.

 

Q:Whether you could make our brand on your products?

A: Yes. We can print your Logo on both the products and the packages if you can meet our MOQ.

Q:Whether you could make your products by our color?
A:Yes, The color of products can be customized if you can meet our MOQ.

Q: How to guarantee the quality of your products?A: Strict detection during production ; Strict sampling inspection on products before shipment and intact product packaging ensured.